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    Base and Edge Ski and Snowboard Repair

    Base and Edge Ski and Snowboard Repair Guide

    Tools and Supplies Required:

    • Ski or Board Wax
    • Base flattening tools
    • Base repair materials and tools
    • Structure tools
    • Files and bevel tools
    • Deburring and polishing tools
    • Plastic scraper
    • Nylon, steel, brass, or combo brush
    • Side bevel device or guide
    • Steel mill files

    Repairing gouges and dings on your ski or snowboard base is essential for maintaining optimal performance on the slopes. Understanding the materials and techniques involved can make the process straightforward and effective. Here’s everything you need to know:

    Understanding P-Tex: P-Tex, short for polyethylene, is the primary material used in ski and snowboard bases. It comes in two main types: extruded and sintered.

    • Extruded P-Tex: Manufactured by heating polyethylene to 350 degrees Fahrenheit and pressure feeding it through a die, extruded P-Tex is commonly used in recreational skis and snowboards.

    • Sintered P-Tex: This type is made by compressing ultra-high molecular weight polyethylene powder into a log or billet, then shaving it to the desired thickness. Sintered bases offer higher abrasion and impact resistance, better wax absorption, and lower friction coefficients compared to extruded bases.

    Base Repair Materials: Base repair materials, including ribbons, strings, sticks, and candles, are all made of extruded P-Tex. It’s essential to choose the right material for the depth and severity of the gouge.

    • Soft Materials: Drip candles offer quick and easy fixes but wear out faster.

    • Harder Materials: Repair ribbon or techo stix, applied with an iron or pistol, provide more durable repairs comparable to the original base.

    Repair Techniques: The technique you use depends on the size and depth of the gouge:

    • Drip Repair: Suitable for small or surface scratches, drip soft molten repair material from a drip repair candle into the gouge. This method is convenient for temporary fixes.

    • Melt-In Repairs: For deeper gouges, use a base repair iron or pistol to melt harder repair materials directly into the gouge. Gradually fill the gouge until slightly overfilled, then shave off excess material with a sharp tool.

    Repairing Core Shots and Edge Gouges: When a gouge exposes steel edge material or fiberglass (core shot), follow these steps:

    1. Melt in copolymer repair material first, as it bonds to steel and fiberglass.
    2. Fill the gouge with P-Tex repair material atop the copolymer, as P-Tex bonds to copolymer but not steel or fiberglass.

    Tips for Effective Repairs:

    • Maintain a steady, low blue flame when using drip candles to avoid carbon buildup.
    • Use a repair iron or pistol for precise application and control when melting in harder repair materials.
    • Be cautious when using propane torches, as they can generate excessive heat and pose safety risks.

    By understanding the materials and techniques involved, you can effectively repair gouges and dings on your ski or snowboard base, ensuring optimal performance and durability on the slopes.

    FK Base & Edge Repair Tools and Related Products

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